Flymill

Marque : BRETON

Breton Flymill is the machining centre designed for companies operating with very large workpieces and, especially, for machining of tough materials that require high power and torque.

With Z axis strokes up to 1,500 mm, cross strokes up to 4,000 mm and longitudinal strokes up to 30,000 mm, Flymill is the machining centre for tough materials with the highest operating volume in the Breton range.

This machine is distinguished by its ability to combine milling and turning in a single set-up, exploiting the potential of the turning table and the automatic heads store to automatically switch from the powerful milling head to the boring bar head during the machining process.

Step into a new dimension of high-speed machining with the BRETON FLYMILL, a CNC machining centre designed to deliver speed, precision and productivity in the most demanding industrial environments. Developed for applications requiring high throughput and consistent quality, it enables efficient machining of technical parts with excellent repeatability and high stability. A high-performance solution to optimise your cycles and maximise your output.

Key features & benefits

High machining speed
Achieves high production rates to significantly reduce cycle times.

Precision and repeatability
Ensures accurate and consistent results on complex parts.

Rigid structure
Provides optimal stability even in intensive production.

Optimised productivity
Improves overall production efficiency thanks to high dynamic performance.

Finishing quality
Delivers clean and uniform surfaces.

Industrial reliability
Designed for intensive use with excellent production continuity.

Industrial applications

The BRETON FLYMILL is particularly suited for the following operations:

High-speed machining of technical parts
Multi-axis precision milling
Intensive industrial production
Manufacturing of mechanical components
Material processing
Industrial subcontracting

Why choose this product

The BRETON FLYMILL is an ideal solution for manufacturers looking for a fast, precise and highly productive CNC machining centre. It improves part quality while significantly increasing production performance.

It is a strategic investment for any company aiming to accelerate cycles, optimise processes and ensure consistent results, with a machine designed for industrial performance.

Availability & services

Delivery, commissioning, installation and training carried out by our teams.

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5-axis modular gantry vertical machining center, high power and extremely high precision

A combination of strength and precision on large dimensions to achieve maximum performance in roughing, semi-finishing, and finishing operations on parts made of tough materials, steel, or light alloys.

Also available in a milling and turning version (Flymill MT), which combines the functions of a vertical lathe with those of a continuous 5-axis milling machine, thus expanding the range of applications that can be carried out in a single setup.

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Flymill compatible heads:

Tornado HD

Hercules

TTVO

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DUAL DRIVE MOTORS

The use of Dual Drive motorization ensures high force for the heaviest operations by harnessing the full power of two motors pushing in the same direction. For high-precision operations, the preload is automatically increased to achieve maximum accuracy.

The Dual Drive system consumes less energy compared to linear motors and requires no cooling system.

EXTREMELY ROBUST RAM

The entire Z-axis assembly is free of components that could interfere with the machining area, as the overall volume of the carriage is equal to or smaller than that of the head. This is advantageous when machining deep parts or when movement in confined spaces is required. The movement is driven by two preloaded double-helix ball screws, while the sliding is supported by two robust rails at the back, connected to the carriage by five sliding blocks, all ensuring maximum stability.

TOOL CHANGER INTEGRATED IN THE COLUMN OR ROTARY TOOL MAGAZINE

Flymill can integrate various types of tool changers, all of which can be perfectly interfaced with the new tool changer, even more compact and faster. This choice has allowed us to design the column to be as rigid as possible while also leaving the possibility of expanding or modifying the tool changer in the future if requirements evolve.

OPTIMIZED MAINTENANCE

Optimization of the entire electrical cabinet and maintenance area. The hydraulic and pneumatic power units have been grouped in an orderly and compact manner, keeping all necessary diagnostic and maintenance modules within view. Designed to be modular and scalable, it allows for potential future expansion of the machine with new accessories and/or automation systems.

Wide range of rotary tables

Whether milling or turning, Breton manufactures its machining tables in-house, using both consolidated solutions, such as hydrostatic technology, and innovating with the use of direct-drive motors, even on large-sized tables.

Turning and milling in a single machining center

The head change system, combined with the ability to mount turning heads and high-performance rotary tables, makes Flymill – in its MT (Mill Turn) version – the ideal solution for the general mechanics sector and for machining circular parts in the aerospace industry.

One machining center combines the optimal milling capabilities of 5-axis machining centers with the turning performance typical of vertical turning centers.

Implementations:

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